Books by CCPS (Center for Chemical Process Safety)

This updated version of one of the most popular and widely used CCPS books provides plant design engineers, facility operators, and safety professionals with key information on selected topics of interest. The book focuses on process safety issues in the design of chemical, petrochemical, and hydrocarbon processing facilities.

The first part of this book (Chapters 1 and 2) provides an introduction and discusses basic concepts. Chapter 3 deals with the use of the basic human senses for identifying hazards. Chapter 4 deals with different classes and categories of hazards.

This book details management practices which help ensure rigor in executing process safety programs in order to prevent major accidents with Conduct of Operations, also called Operational Discipline, which involves a range of management practices which help keep companies focused on executing the requirements of process safety management programs.

It is crucial for process safety professionals to be aware of best practices for post merger integration at any level. A compilation of industry best practices from both technical and financial perspectives, this book provides a single reference that addresses acquisitions and merger integration issues related to process safety.

Process safety metrics is a topic of frequent conversation within chemical industry associations.

The Risk Based Process Safety (RBPS) guideline provides a paradigm shift for industries that manufacture, consume, or handle chemicals focusing on new ways to design, correct, or improve process safety management practices. The book addresses the essential principles that outline safety, giving a broad overview of the subject.

This book describes the philosophy for development and application of risk tolerance criteria by providing a process which a company can use to develop risk tolerance criteria.

Offers technical background and guidance to prepare any workplace for gas-leak catastrophes Determines when monitoring for catastrophic release is appropriate Breaks down gas monitoring equipment options Guides work safety professionals on the placement of monitoring equipment. Offers case studies for concrete analysis. .

Over 40 papers and posters that share the latest practices in emergency planning related to fixed chemical, pharmaceutical, LNG, and petroleum facilities, storage facilities, transportation, and security.

In recent years, process safety management system compliance audits have revealed that organizations often have significant opportunities for improving their Mechanical Integrity programs. As part of the Center for Chemical Process Safety's Guidelines series, Guidelines for Mechanical Integrity Systems provides practitioners a basic familiarity of mechanical integrity concepts and best practices. The book recommends efficient approaches for establishing a successful MI program.Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.

Batch reaction systems pose unique challenges to process safety managers because they do not operate in a steady state. The sequence of processing steps, and frequent start-ups and shutdowns, increase the possibility of human errors and equipment failures. And, since batch plants are often designed for shared use, frequent modification of piping and layout may occur, resulting in complex "management of change" issues. This book identifies the singular concerns of batch reaction systems--including potential sources of unsafe conditions--and provides a "how-to" guide for the practicing engineer in dealing with them by applying appropriate practices to prevent accidents.

Written by reliability data experts, the book gives plant managers and supervisors the guidance they need to collect, and use with confidence, process equipment reliability data for risk-based decisions. Focusing on the process industries, it provides the protocol and techniques to collect and organize high quality plant performance, maintenance, and repair data from your own operations, and includes methods and examples on how the data can be converted into useful information for engineering, maintenance, safety, and loss prevention. This data can be used for: facility reliability/availability assessments; making decisions on the need for redundant systems; improving equipment designs; selecting the best equipment for specific tasks; estimating required work force; benchmarking current efforts both frequency and time; integrating predictive and preventive maintenance effort; integrating shutdowns with production needs; quantifying risks; and minimizing human reliability issues.

Chemical process quantitative risk analysis (CPQRA) as applied to the CPI was first fully described in the first edition of this CCPS Guidelines book. This second edition is packed with information reflecting advances in this evolving methodology, and includes worked examples on a CD-ROM. CPQRA is used to identify incident scenarios and evaluate their risk by defining the probability of failure, the various consequences and the potential impact of those consequences. It is an invaluable methodology to evaluate these when qualitative analysis cannot provide adequate understanding and when more information is needed for risk management. This technique provides a means to evaluate acute hazards and alternative risk reduction strategies, and identify areas for cost-effective risk reduction. There are no simple answers when complex issues are concerned, but CPQRA2 offers a cogent, well-illustrated guide to applying these risk-analysis techniques, particularly to risk control studies. Special Details: Includes CD-ROM with example problems worked using Excel and Quattro Pro. For use with Windows 95, 98, and NT.

With new and growing interest in dealing with the hazards of reactive chemicals, this book offers guidelines that can significantly reduce the risk or mitigate the severity of accidents associated with storing and handling reactive materials. Necessary elements of a reliable system to prevent equipment or human failures that might lead to a reactive chemical incident are sound and responsible management policies, together with a combination of superior siting, design, fabrication, erection, inspection, monitoring, maintenance, operations and maintenance of facilities. These Guidelines deal with all of these elements with emphasis on design considerations.

First-line managers have to maintain the integrity of facilities, control manufacturing processes, and handle unusual or emergency situations, as well as respond to the pressures of production demand. On a daily basis, they are closest to the operating personnel who may be injured by a process accident, and they are in the best position to spot problem conditions and to act to contain them. This book offers these managers "how-to" information on process safety management program execution in the operations and maintenance departments, recommending technical and administrative process safety activities for the entire life cycle of the plant. Helpful tables and references add to the value of this process safety resource.

The process industry has developed integrated process safety management programs to reduce or eliminate incidents and major consequences, such as injury, loss of life, property damage, environmental harm, and business disruption.

This book puts together a body of very recent information never before presented in one volume on the design of post-release mitigation systems. The development of a fundamental knowledge base on post-release mitigation systems, through testing and data correlation, is very new. While further research and development is needed, this practical work offers guidance on putting post-release countermeasures to work now. The book presents current engineering methods for minimizing the consequences of the release of toxic vapors, or ignition of flammable vapors, including passive and active systems intended to reduce or eliminate significant acute effects of a dispersing vapor cloud in the plant facility, or into the surrounding community. As in all CCPS works, the book emphasizes planning and a systems approach, shows limitations of any methods discussed, and provides numerous references so that the reader may continue to learn.

At last, a book that covers safety procedures and standards with information that is rarely available outside of proprietary materials. A comprehensive source for basic and essential operations and procedures in use in any facility, the book offers chemical operators and first line supervisors guidance in applying appropriate practices to prevent accidents, and suggests which practices to avoid.

The book supplements "Guidelines for Chemical Process Quantitative Risk Analysis" by providing the failure rate data needed to perform a chemical process quantitative risk analysis.

This Guidelines book provides technical information on how to conduct a consequence analysis to satisfy your company's needs and the EPA rules. It covers quantifying the size of a release, dispersion of vapor clouds to an endpoint concentration, outcomes for various types of explosions and fires, and the effect of the release on people and structures. Special Details: Includes CD-ROM with example problems worked using Excel and Quattro Pro. For use with Windows 95, 98, and NT.

The publication provides process automation engineers, process engineers, facility operators, and safety professionals with the appropriate treatment and requirements applicable to equipment design, administrative procedures, or other credits that are treated as an independent protection layer from a Layer of Protection Analysis (LOPA) perspective.

Guidelines for Chemical Transportation Safety, Security, and Risk Management, 2nd Edition outlines current transportation risk analysis software programs and demonstrates several available risk assessment programs for land transport by rail, truck, and pipeline for consequences that may affect the public or the environment.

This book describes design strategies that address flammability, explosive, and toxic hazards specific to process vent headers used for normal, emergency, and combined service.

This book keeps process engineers updated on the effective methodologies that process safety demands. Almost 200 pages of worked examples are included to facilitate understanding. References for further reading, along with charts and diagrams that reflect the latest views and information, make this a completely accessible work.

Human Factors Methods for Improving Performance in the Process Industries provides guidance for managers and plant engineering staff on specific, practical techniques and tools for addressing forty different human factors issues impacting process safety.

This book is a how-to guide that establishes a framework for designing and running safe and reliable process engineering systems. It clarifies the essential role of process engineers, plant operators, and facility managers who are responsible for the safe and reliable design of these instrumented systems.