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In a historic revision of Warren Hammer's bestselling classic, Gillis has updated the entire package, replacing ALL the figures with CAD-generated artwork, adding new illustrations, representing metric drawing equivalents alongside the English calculations, and including content from new and revised drawing standards.
A how-to approach that offers a practical, commonsense summary of RCM but at the same time is faithful to the underlying theory.
The academic course of Machine Design Elements and Assemblies (a.k.a. "Machine Design," "Mechanical Engineering Design," etc.) is based on the fundamentals of several different core disciplines, and should prepare students to meet challenges associated with solving real-life mechanical engineering design problems commonly found in industry. Other works focus primarily on verifying calculations of existing machine elements in isolation, while this textbook goes beyond and includes the design calculations necessary for determining the specifications of elements for new assemblies, and accounting for the interaction between them. Machine Design Elements and Assemblies addresses the design considerations associated with the functionality of a full assembly. Most chapters end with a design project that gets progressively more complex. Numerous reviews of prerequisite materials are purposely not included in this title, resulting in a more concise, more practical, and far less expensive product for students, engineers, and professors. Rounding out this incredible package are 120 problems and answers that can be assigned as homework. And nearly 400 additional problems are available on the book's affiliated website, www.machinedesignea.com.Michael Spektor holds a Ph.D. in mechanical engineering. His experience includes work in industry and academia in the former Soviet Union, Israel, and the U.S. He is also the author of Solving Engineering Problems in Dynamics, and Applied Dynamics in Engineering (Industrial Press, Inc.). Professor Spektor has taught courses in Material Science, Dynamics, Strength of Materials, and Machine Design. He was Chair of the Manufacturing & Mechanical Engineering Technology Department at Oregon Institute of Technology. He served as Program Director of the Manufacturing Engineering Bachelor degree completion program at Boeing, where he later developed a Master's Degree program.Chapter 1: Basics of Mechanical Engineering Calculations and Design. Chapter 2: Bearings. Chapter 3: Shafts and Related Elements. Chapter 4: Belt Transmissions. Chapter 5: Basics of Gearing and Cylindrical Gears. Chapter 6: Bevel Gears. Chapter 7: Worms and Worm Gears. Chapter 8: Power Screw Drives. Chapter 9: Threaded Joints. Chapter 10: Riveted Joints. Chapter 11: Welded Joints. Chapter 12: Springs. Answers to Chapter Questions.
When humans are well, they are in a state where body, mind, and spirit are holistically integrated, and, as a result, are healthy, happy, and resilient. The same can be said for a thriving business. Industrial and Manufacturing Wellness: The Complete Guide to Successful Enterprise Asset Management explains how to use reliability engineering principles to design and build companies that are robust, reliable, self-improving, integrated business systems best suited for achieving optimal results. Written by asset management expert Mike Sondalini, creator and author of The Plant Wellness Way, this revolutionary work goes beyond basic plant management. Instead, it reveals a completely new way to engineer and implement business processes and work flow strategies that deliver overall operational excellence. The author introduces risk management, decision-making methods that prove the worth or not of a change before it is initiated in the organization, thus protecting a company from making the wrong choices. His universally applicable process improvement concepts empower readers to take a system-wide approach that can be repeated infinitely to deliver maximum success. Features Presents the first reliability engineering-based design and business process management solution.Includes a complete methodology to deliver enterprise asset management, plant maintenance, and equipment reliability.Shows how to maximize production uptime while minimizing costs and, uniquely, how to sustain those improvements.Incorporates the ISO 55001 framework in re-engineering business processes for operational success.Uses tips to reduce business processes to the fewest, simplest, quickest, safest, and most productive solutions."Mike created what could basically be referred to as an ISO55001 implementation manual, with a big picture holistic engineering reliability approach to asset management. You will be surprised how he did that while also expanding on his existing 'Plant Wellness Way' methodology in just 286 pages! I also like how he emphasized throughout the book, attention to life cycle cost. Something that has been lacking in our industry. A must-read in today's world." --Don Fitchett, Business Industrial Network (BIN95.com)"Mike Sondalini's new book Industrial and Manufacturing Wellness is one of the best in our field that I have seen." --Len Bradshaw, Editor of Asset Management and Maintenance Journal(AMMJ)Mike Sondalini, MBA, CP Eng., is an expert in information and knowledge management, risk management and elimination, quality management systems, asset management, and operational excellence and reliability engineering. His immersion in these areas led him to create "The Plant Wellness Way," a life cycle asset management methodology. He subsequently coined the term "Industrial and Manufacturing Wellness" to depict a holistic, business-wide system of reliability.IntroductionReliability of Work, Processes, and MachinesThe Physics of FailureVariability in OutcomesPreventing Life-Cycle RisksProcess 1--Identify Business and Operational RisksAsset Management For Plant WellnessOperating Equipment Risk AssessmentProcess 2--Order Risks by ImportanceRemoving Risks And Raising ReliabilityChance Reduction Risk ManagementSelecting Reliability StrategyProcess 3--Numerate Risk Elimination OptionsThe Accuracy-Controlled EnterprisePrecision Maintenance Skills and StandardsProcess 4--Introduce Risk Control SolutionsReliability GrowthMeasuring to Improve PerformanceThe Chance of Success
Written by an engineer with decades of practical manufacturing experience, this new edition has been thoroughly revised and is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. Included are the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. Its focus is on simple, applicable engineering methods rather than complex numerical techniques. It emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. It features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. It shows the comparative advantages and liabilities for each manufacturing process and operation. It offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. It provides properties and typical applications of selected tool and die materials for various die parts.
This unique text presents a thorough introduction to Mastercam X7 Mill for students with little or no prior experience. It can be used in virtually any educational setting - from four-year engineering schools to community colleges and voc/tech schools to industrial training centers - and will also serve as a reliable reference for on-the-job use or as a self-study manual. The award-winning author has carefully arranged the contents in a clear and logical sequence and has used many hundreds of visuals instead of wordy explanations. The enclosed DVD contains Mastercam X7 Demo and also includes examples and exercises from the text for student practice. It emphasizes student-friendly graphical displays in place of long explanations and definitions. It includes an overview of the process of generating a word address program. It presents numerous examples that provide step-by-step instructions with graphical displays. It eliminates flipping between pages by featuring all explanations on the same page as the example. It contains exercises at the end of each chapter. It features a process plan for many machining exercises to indicate the machining operations to be performed and the tools to be used. It contains a new chapter on Machining with 2D High Speed Toolpaths. It contains new material on 2D high speed dynamic toolpaths: area mill, rest mill, core mill, contour mill. It contains a new chapter on Executing 2D Feature Based Machining(FBM) on Solid Models. It includes an in-depth presentation of how to customize Mastercam X7 for user applications in the appendix.
Providing readers with a clear rationale for doing maintenance, this completely updated edition and unique guide is written in a language and style that practicing engineers and managers can understand and apply easily. Effective Maintenance Management examines the role of maintenance in minimizing the risks relating to safety or environmental incidents, adverse publicity, and loss of profitability. In addition to discussing risk reduction tools, it explains their applicability to specific situations so the readers can select the tool that fits their requirements. Aiding to bridge the gap between designers/maintainers and reliability engineers, this guide is sure to help businesses utilize their assets effectively, safely, and profitably. Features Provides a risk reduction model which links maintenance to these risks. Enables readers to make the link between maintenance on one hand and safety, profitability, and asset life on the other. Examines risks faced during the life cycle of a process plant. Discusses a high cost, high downtime maintenance activity, namely plant shutdowns. Provides an in-depth look at qualitative and quantitative risks. Includes a table of codes that can be used directly or adapted for use in most maintenance management systems. Keeps mathematics to a minimum. Includes chapter previews and summaries, a list of acronyms, and a glossary of terms.
The only book of its kind expressly intended to help avoid the pitfalls associated with stamping designs, die designs, and stamping die function.
This unique text presents a thorough introduction to Mastercam X5 Mill for students with little or no prior experience. It can be used in virtually any educational setting and will also serve as a reliable reference for on-the-job use or as a self-study manual. The award-winning authors have carefully arranged the contents in a clear and logical sequence and have used many hundreds of visuals instead of wordy explanations.
This is a general-interest trade book that describes the development of automotive technology and engineering from the start of the industry before 1900 to the present day. It explains how various systems and elements in the automobile work in layman's terms, without resorting to mathematics, and highlights the key milestones in the historical development of automotive technology. All photos and illustrations are in full color. The intended audience is older teens to adults of any age who are interested in cars and may be involved with them as a hobby. Sometimes referred to as "gearheads" or "motorheads," they form a huge market. Over the years, many of the author's engineering students were in this category, and he often would meet with on-campus car clubs to explain the internal workings of automobiles, being careful to damp down or eliminate any complicated mathematicsjust as he does in this book. The other books that cover this subject are either "hard-engineering oriented"such as publications from the Society of Automotive Engineers (SAE)or just compendiums of dates without much explanation at all of how the changes in technology actually work, which is the aim of this book.
This unique text presents a thorough introduction to Mastercam X8 Lathe for anyone with little or no prior experience with the software. It can be used in virtually any educational setting -- from four-year engineering schools to community colleges and voc/tech schools to industrial training centers -- and will also serve as a reliable reference for on-the-job use or as a self-study manual. The award-winning author has carefully arranged the contents in a clear and logical sequence and has used many hundreds of visuals instead of wordy explanations. He has also provided exercises from the text for student practice. Features Emphasizes student-friendly visual displays in place of long explanations and definitions. Uses numerous examples that provide step-by-step instructions with visual displays. Eliminates flipping between pages by featuring all explanations on the same page as the example. Covers all aspects of using Mastercam X8 to machine various types of parts and contains a process plan describing the machining operations to be carried out to machine each part. Contains student exercises at the end of each chapter The enclosed CD contains the complete Mastercam X8 Demo, as well as student practice exercises from the book.
OverviewInternational System of Units (SI) (Print On-Demand Edition) is a one-of-a-kind book. It provides detailed information on the metric system, its origin, history, and how the base and derived units were established. The book has four chapters (Measurement Systems, the International System of Units, Metrication in the United States, and United States Metric Association), appendices, an afterword, and references. The book is principally aimed at educating students in the United States, but it will also be of interest to anyone who enjoys the popular sciences. This is a Print-On-Demand title. It has a CD-ROM companion (ISBN 978-0-8311-3466-2) for which publication has ceased.Dr. Edmund Isakov. Ph.D., has enjoyed a long and distinguished career in metalworking. He earned his Doctor of Philosophy degree in Mechanical Engineering at the V. Bakul Institute for Superhard Materials (Kiev, Ukraine). He is known for his work in research, development and applications of cuttting tools for milling, turning and boring. Dr. Isakov has authored Mechanical Properties of Work Materials and numerous articles and papers on metalcutting. He holds several U.S. patents and numerous U.S.S.R Inventor's Certificates pertaining to carbide and diamond tools. during nearly two decades at Kennametal, Inc., he became a noted authority on the technical analysis of cutting tools. Dr. Isakov is now an independent consulant and manufacturing sciences writer based in Florida. He is a senior member of SME.IntroductionChapter 1: Measurement SystemsBrief history of the English SystemBrief history of the Metric SystemChapter 2: International System of Units (SI)SI Base Units of MeasurementSI Derived Units of MeasurementChapter 3: Metrication in the United StatesBrief historyCurrent usage of the metric unitsChapter 4: United States Metric Association (USMA)USMA establishmentBrief historySummary of metric usage in the United StatesAppendix 1: Signatories to the Meter Convention (Treaty of the Meter)Appendix 2: Associate States of the CGPMAppendix 3: CGPM MeetingsAppendix 4: Prefixes for Multiples and Submultiples of the SI unitsAppendix 5: Medals awarded to scientists, after whom the units of measurement are namedAppendix 6: Standard Inductor ValuesAppendix 7: The Sixteen Bronze StatuesAppendix 8: Temperature Conversion FormulasReferencesIndex – Biographical Names
Beginning AutoCAD 2018 Exercise Workbook is the right book for users new to AutoCAD or who want to brush up on the basics. Thisis a clear, no nonsense, easy-to-follow text that helps user learn AutoCAD quickly and easily. All exercises print easily on a standard 8.5 x 11 printer.
Addresses the issues confronting personnel during the entire life cycle of inventory management, from establishing a system for management, identifying the need for a part, to physical management, and even final disposal.
- Focuses heavily on the fields of engineering, the career opportunities in each, and the skills needed once students are on the job. - Designed for the introductory high school and college freshman-level course on careers in Engineering. - There are several appendices, which include sample reports, presentations, test plans, and other examples of skills employees will use on the job.
"A manager's instinct is to strive to control everything. That's not just ineffective, it's a practical impossibility. So, where should managers commit finite resources to achieve their enterprise's mission? Eli Goldratt's Theory of Constraints ("TOC"), introduced in The Goal, is a great place to start, but a terrible place to stop, as most readers can't put that knowledge to use. Constraints hold organizations in check. Without them, productivity would be easy, and companies could grow without bounds. But in most enterprises, survival and growth are perpetual struggles. This book is intended to bring a broader understanding of strategy and information to the TOC community while introducing TOC principles to the strategy and information communities."--Page 4 of cover
This book is primarily a guide for professionals and can be used by students of Dynamics. It features 96 real-life problems in dynamics that are common in all engineering fields; including industrial, mechanical and electrical. And it uses a special table guide that allows the reader to find the solution to each specific problem. The descriptions of the solutions of problems are presented in the chapters 3 to 18. The analysis of the structure of the differential equation of motion, as well as the analysis of the components that constitute this equation presented in the Chapter 1 allow readers to understand the principles of composing the differential equation of motion for actual engineering systems. Presents the straightforward universal methodology of solving linear differential equations of motion based on the Laplace transform. The table of Laplace Transform pairs presented in the Chapter 1 is based on reviewing numerous related analytical sources and represents a comprehensive source containing sufficient information for solving the differential equations of motion for common engineering systems. Helps determine the number of possible common engineering problems based on the analysis of the structure of the differential equation of motion, as well as on the realistic resisting and active loading factors that constitute the differential equation of motion. Each paragraph represents a standalone description. There is no need to look for notations or analytical techniques throughout the book. The book contains all required supplemental information for solving the problems.
This authoritative guide presents managers and engineers with proven strategies for implementing sustainable systems and practices in their manufacturing operations. Readers will gain a solid understanding of the challenges involved in sustainability by examining integrated strategies and practical tactics in the context of real-world industry applications. In this discussion, the authors effectively address the issues, costs, and value of sustainable design, environmentally sound resource, process, and facility management, waste minimization and pollution prevention, maximizing energy efficiency and sustainable energy sources, and green supply chain management.FeaturesA coordinated road map of proven, integrated strategies for creating value through sustainable manufacturing systems and practices applies to a broad range of industry applications and organizations.Ready-to-use assessment techniques, performance evaluations, and economic and cost-benefit analyses, plus case studies, provide guidelines for managerial and engineering practitioners in the field.Clear discussions cover key areas of sustainable manufacturing--from design, facility, material, resource, waste, and energy management to supply chain, logistics, and maintaining sustainability.Dr. Matthew Franchetti (Toledo, OH) is an Associate Professor of Mechanical, Industrial, and Manufacturing Engineering and the Director of Undergraduate Studies for the Mechanical Engineering Program at the University of Toledo in Ohio. He is the Director of the Environmentally Conscious Design and Manufacturing Laboratory and the Principal Investigator for the Business Waste Reduction Assistance Program, a joint effort with local government. Prior to his work in academia, Dr. Franchetti served as an industrial engineer and technical manager for the U.S. Postal Service. A Certified Six Sigma Black Belt and a professionally licensed engineer, he has helped numerous companies reap the benefits of sustainable practices. Behin Elahi (Toledo, OH) is a Ph.D. candidate in Industrial Engineering at the University of Toledo, having received her M.S. in this field in 2011. Her research interests include green supply chain, operation research, quality control, and mathematical programming, and she has published more than sixteen conference and journal papers. Since 2012, Elahi has been a consultant and one of the project managers of the Business Waste Reduction Assistance Program under the supervision of Dr. Franchetti. She is an executive officer for the Institute of Electrical and Electronics Engineers (IEEE) Toledo section and a member of the University of Toledo Engineering Council (UTEC), the Golden Key International Honour Society, and the Society of Women Engineers. Somik Ghose (Tokyo, Japan) also is pursuing his Ph.D. in Industrial Engineering at the University of Toledo. He completed his M.S. in the field of Civil Engineering in 2003 and has worked for eight years as an engineer and manager at the Center for Innovative Food Technology/Edison Industrial Systems Center, one of Ohio's Manufacturing Excellence Partnership (MEP) centers. Ghose has participated in projects involving implementation of water and wastewater improvements, waste-to-energy processes, biofuels, energy efficiency, and renewable energy technologies in the automotive, manufacturing, food-processing industries. Toledo, OHCh 1. Introduction to Sustainable Manufacturing Ch 2. Proactive Sustainable Manufacturing Road-Map Ch 3. Management Strategies and Tactics for Sustainable Manufacturing Ch 4. Sustainable Facility Management Ch 5. Environmental Resource Management and Pollution Prevention Ch 6. Waste Minimization and Material Recycling Ch 7. Hazardous Waste Management Ch 8. Energy Resource Mana
This is the right book for users who liked the author's "Beginning AutoCAD" workbook and want to learn more about AutoCAD's features, including Xref, Attributes, and 3D solids. This clear, no nonsense, easy-to-follow text is totally updated for AutoCAD 2017 and 2017 LT, and it offers several new and improved features. All exercises are easy to print on standard 8 1/2" x 11" paper. For use with the PC version of AutoCAD 2017 only.
This groundbreaking text/lab manual introduces significant concepts in the fields of Human Machine Interface (HMI) and Programmable Logic Controllers. Hands-on, step-by-step activities provide experiences in creating various process-control applications with HMI devices and software--programming that enables an HMI system operator to interface and interact directly with the system. This book is ideal for introducing high school and college students, plus those in the professional fields of process control and automation, to the capabilities and potential of HMI.FeaturesIntroduces students and those in industry to the capabilities of Human Machine Interface. The text and activities, while ranging from basic to more advanced, assume no prior experience working with HMI devices and software.Readers experiment with programming that enables an HMI system operator to interface and interact directly with the systemThe many hands-on lab activities provide experience in creating and working with the type of process control applications that are used extensively in manufacturing.Includes key information on connecting HMI to Programmable Logic Controllers.Focuses primarily on Allen Bradley devices and Rockwell software, but concepts covered are that are applicable to various systems.Dr. Samuel Guccione is a professor in the School of Technology at Eastern Illinois University. He has taught a variety of undergraduate and graduate courses in high technology. He is a member of the Association of Technology, Management and Applied Engineering. Dr. James McKirahan also has taught a variety of manufacturing and industrial technology courses at Eastern Illinois University. He currently teaches courses in Technology Management and Systems at Indiana State University. Ch 1: Introduction to Human Machine Interface and Programmable Logic Controllers for Process Control - Ch 2: Types of HMI Displays - Ch 3: Rockwell Automation HMI Softwares - Ch 4: Panel Builder32 & Graphic Terminal Labs: Lab 1- Basic Motor Starter / Lab 2- Analog & Digital Displays / Lab 3- Pump & Tank / Lab 4- Alarms / Lab 5- Analog Input with Math Operations / Lab 6- Security - Ch 5: RSView32 Computer Based Labs: Lab 1- Basic Basic Motor Starter / Lab 2- Analog & Digital Displays / Lab 3- Pump & Tank / Lab 4- Alarms / Lab 5- Math Operations, Subprograms & Alarms / Lab 6- Security / Lab 7- TrendX Charting & Data Logging / Lab 8- Moving Animation
Presenting a comprehensive and consistent treatment of grinding theory and its practical utilization, this new edition focuses on grinding as a machining process using bonded abrasive grinding wheels as the cutting medium. Logically organized, this self-contained resource starts with a description of abrasives and bonded abrasive cutting tools; then moves on to thermal analyses of the grinding process for conventional, creep feed, and superabrasive grinding; and ends with methods for enhancing and optimizing of grinding operations, simulation of grinding processes, and computer control of grinding machines. The perfect reference for practicing engineers involved in the grinding process, it will also be useful for researchers working in the field. * Features a unified and self-contained presentation about what is known about grinding processes and how this information can be practically applied.
In the field of maintenance, good problem-solving practices are among the most important elements to maximizing equipment uptime, and by resolving the root cause of the failure, in increasing equipment reliability. To be successful, an organization must be able to resolve the effects of a failure quickly so that it can go back to normal, and, in some cases, determine the cause of the failure so that a permanent solution can be identified and implemented. These are two distinct requirements (troubleshooting and root cause failure analysis), with distinctive requirements. Both are important, and one cannot exist without the other if we want to be efficient and effective in resolving asset failures. This work takes a unique approach to equipment failure-related problem solving by presenting both types of failure resolution techniques, the purpose of each, and describing how best to use them. In presenting root cause failure analysis, the book distinguishes between information gathering and failure analysis. It provides five information gathering methods and three root cause analysis methods from the 5-Whys to Logic Tree Analysis to Single Functional Failure RCM. It follows a structured approach to managing the RCFA, from stabilizing the site and gathering information, to implementing and sustaining the results, to leveraging the solution. This book provides practical methods and tools needed to achieve problem-solving goals and objectives, both when troubleshooting a problem as well as when determining a permanent solution. All of this information is kept to a concise and extremely readable length and format. The market needs a practical troubleshooting and RCFA guide that is not software specific and that provides a clear, structured approach to both. This work is that rare find. FeaturesExplores problem solving as a science.Focuses on how to help an organization be successful, both at quickly getting the plant back in operation, and defining permanent solutions.The only book to detail troubleshooting and RCFA under the same cover.J R Paul Lanthier, P. Eng., is a facilitator, practitioner, trainer, coach, mentor, project manager, practice lead, Director, VP of Operations, and President. He has worked in the fields of asset management, organizational engineering, reliability and maintenance at all levels in various industry sectors worldwide. Paul is the former Director of ‘The Aladon Network,’ and leader for RCM2, as well as former Director of Reliability Services at Ivara Corp. As a professional Engineer with nearly 40 years’ experience, he is a recognized technical leader in the field of asset management and an author of multiple books.Introduction to Problem Solving; Part I: UNDERSTAND FAILURES: Understanding Failures. Part II: TROUBLESHOOTING: Troubleshooting. Part III: ROOT CAUSE FAILURE ANALYSIS (RCFA): Overview of RCFA. Conducting an RCFA. Conclusion.
This new text is focused on providing readers the knowledge base needed for those seeking certification, credentialing and job readiness in CNC Machining with CNC Mills and Lathes. The book covers foundational skills that all those seeking employment as a CNC Operator/Machinist must possess. Managers responsible for workforce development in manufacturing facilities can use the book as a guide for on-the-job employee training and apprenticeships. The work can be used as a curriculum component for technical schools and colleges for students preparing for certification and credentialing exams based on the National Institute for Metalworking Skills (NIMS) Machining Level I standards for: CNC Mill Programming and Setup and Operations, and CNC Lathe Programming and Setup and Operations.
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